wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 1 of 8 datasheet rev. c PSPW500 series 90~264vac input voltage range 500 watts with forced airflow active pfc, single output ac/dc switching power supplies features ? active pfc ? single output ? 90~264vac input voltage range ? 500w with forced airflow ? 83% efficiency ? rohs compliant ? +5vsb/0.25a convection cooling, 1.0a forced air cooling ? +12v/1a dc fan output ? optional high efficiency or-ing fet diode current share option ? short circuit, over load, over voltage, and over temperature protection ? 3 mechanical options available: u-chassis, enclosed with rear side fan, enclosed with top fan ? remote inhibit function ? ul60950-1, cb iec60950-1, and tuv en60950-1 safety approvals description the PSPW500 series of ac/dc switching pow er supplies consists of u-chassis (u type), enclosed with rear-side built-in (e type), and enclosed with top-side built-in fan (f type) models . built-in fan models offer 500w of output power and u-chassis models offer 360w of out put power with convectio n cooling and 500w with 30cfm forced airflow. all units have a single out put, 90~264vac full range input, and active pfc. these supplies also have ul60601-1, tuv en60601-1, cb iec 60601-1, and ce safety approvals. all models are protected against short circuit, over load, over voltage, and over temperature conditions. this series also has a current sharing option (suffix ?d?). type u type e type f
rev. c PSPW500 series 500 watts with forced air active pfc, single outputs ac/dc switching power supplies wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 2 of 8 specifications: PSPW500 series all specifications are based on 25c, nominal input volta ge, and maximum output curre nt unless otherwise noted. we reserve the right to change specifi cations based on technological advances. input specifications input voltage range 90 ~ 264vac (full range) input frequency 47 ~ 63hz input current (rms) 6a max. at 115vac; 3a max. at 230vac inrush current < 25a peak at 115vac; < 50a peak at 230vac cold start and 25c power factor >0.95 at 115vac and full load; > 0.90 at 230vac and full load output specifications output current see table output voltage see table line regulation 0.5% load regulation 1% minimum load 0% output power (see note 2) 360w max. with convection cool ing for u-chassis models 500w max. with 30cfm forced air for u-chassis models 500w max. for models with built-in fans ripple & noise (20mhz bw) (see note 4) 1% hold up time 20ms typ. at 360w load and 115vac input overshoot at turn-on/turn-off < 10% of nominal output voltage. no voltage of opposite polarity should be pr esent on the output during turn-on or turn-off temperature coefficient 0.04%/c additional functions active low 0 ? 0.5v (output is disabled) remote control (inhibit) active high or floating 3.5 ? 5.25v (output is enabled) active low output voltage falls below its under voltage threshold. power good output active high indicates dc output is good and within regulation active low fan fault fan fault output active high fan works in normal condition fan speed control the power supply includes a sophisticated fan controller that only turns the fan on as needed, sets the fan speed according to cooling requirements, and ge nerates a fan fail alarm for a non-rotating fan. current share option (see note 1) single wire: up to 4 units cane be para lleled within 10% accuracy at full load protection short circuit protection the supply will automatically recover without dama ge when short circuit condition is removed. over voltage protection 110% to 130% above nominal output. the power suppl y will not automatically recover after the fault condition is removed. a manual reset is necessary or inhibit pin is reset. over load protection 110% to 150% maximum load. auto-recovery wit hout damage after fault condition is removed. over temperature protection an over temperature condition is typically the result of current overloading or inad equate air circulation. when the thermistor senses a temperature inside the power supply that is above normal, the unit will automatically shut down. the power supply will recover when the thermistor temper ature returns to a normal value and after the inhibit pin is reset. general specifications efficiency 83% typical at 115vac and full load 86% typical at 230vac and full load primary to secondary 4242vdc for 4 seconds primary to frame ground 2121vdc for 4 seconds isolation voltage secondary to frame ground 707vdc primary to secondary 20m ? min / 500vdc insulation resistance primary to frame ground 20m ? min / 500vdc earth < 300a at 264vac leakage current enclosure < 100f at 264vac the leakage current measurement is made in accordance with safety agency requirements. environmental specifications operating temperature (see derating curve) 0c to +70c (derate linearly 2.5% / c from +51c to +70c) operating humidity (non-condensing) 5% to 95% storage temperature -10c to +85c storage humidity (non-condensing) 10% to 95% mtbf > 100,000 hours at full load and 25c ambient temperature burn-in test 100% burn-in tested at max. load under 405c physical specifications dimensions (l x w x h) u type: 8.00? x 4.66? x 1.51? (203.2 x 118.5 x 38.5 mm) e type: 9.03? x 4.66? x 1.63? (229.4 x 118.5 x 41.5 mm) dc fan: 1.57? x 1.57? x 0.79? (40 x 40 x 20 mm) f type: 8.00? x 4.66? x 2.44? (203.2 x 118.5 x 62.0 mm) dc fan: 2.36? x 2.36? x 0.59? (60 x 60 x 15 mm) weight u type: 1.9lbs (860g) e type: 2.16lbs (980g) f type: 2.18lbs (990g)
rev. c PSPW500 series 500 watts with forced air active pfc, single outputs ac/dc switching power supplies wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 3 of 8 safety safety requirements ul60950-1, csa-c22.2 no.950-1, tuv en60950-1, and cb iec60950-1 standards electromagnetic compatibility tests of conformance for this requirement will be performed with host system. fcc requirements the power supply comp lies with the fcc part 15 limits ce requirements the power supply complies with the ?class b? requirements of en55022 u-chassis models (suffix ?u?) output current output power (2) model (1) input voltage range output voltage min load max load (convection) max load (30cfm forced air) convection 30cfm forced air PSPW500b-1y12-u (d) 90 ~ 264 vac 12 vdc 0a 30a 41.67a 360w 500w PSPW500b-1y24-u (d) 90 ~ 264 vac 24 vdc 0a 15a 20.84a 360w 500w PSPW500b-1y30-u (d) 90 ~ 264 vac 30 vdc 0a 12a 16.67a 360w 500w PSPW500b-1y36-u (d) 90 ~ 264 vac 36 vdc 0a 10a 13.89a 360w 500w PSPW500b-1y48-u (d) 90 ~ 264 vac 48 vdc 0a 7.5a 10.42a 360w 500w PSPW500b-1y54-u (d) 90 ~ 264 vac 54 vdc 0a 6.67a 9.26a 360w 500w PSPW500b-1y57-u (d) 90 ~ 264 vac 57 vdc 0a 6.32a 8.78a 360w 500w enclosed with rear-side built-in fan models (suffix ?e?) output current model (1) input voltage range output voltage min load max load output power (2) PSPW500b-1y12-e (d) 90 ~ 264 vac 12 vdc 0a 41.67a 500w PSPW500b-1y24-e (d) 90 ~ 264 vac 24 vdc 0a 20.84a 500w PSPW500b-1y30-e (d) 90 ~ 264 vac 30 vdc 0a 16.67a 500w PSPW500b-1y36-e (d) 90 ~ 264 vac 36 vdc 0a 13.89a 500w PSPW500b-1y48-e (d) 90 ~ 264 vac 48 vdc 0a 10.42a 500w PSPW500b-1y54-e (d) 90 ~ 264 vac 54 vdc 0a 9.26a 500w PSPW500b-1y57-e (d) 90 ~ 264 vac 57 vdc 0a 8.78a 500w enclosed with top-side bui lt-in fan models (suffix ?f?) output current model (1) input voltage range output voltage min load max load output power (2) PSPW500b-1y12-f (d) 90 ~ 264 vac 12 vdc 0a 41.67a 500w PSPW500b-1y24-f (d) 90 ~ 264 vac 24 vdc 0a 20.84a 500w PSPW500b-1y30-f (d) 90 ~ 264 vac 30 vdc 0a 16.67a 500w PSPW500b-1y36-f (d) 90 ~ 264 vac 36 vdc 0a 13.89a 500w PSPW500b-1y48-f (d) 90 ~ 264 vac 48 vdc 0a 10.42a 500w PSPW500b-1y54-f (d) 90 ~ 264 vac 54 vdc 0a 9.26a 500w PSPW500b-1y57-f (d) 90 ~ 264 vac 57 vdc 0a 8.78a 500w notes 1. mechanical options: the ? u? suffix in the model number is for u-chassis type, ? e? is for enclosed type with rear-side built-in fan, ? f? is for enclosed type with top-side built-in fan, and the ? d ? is for current sharing option. 2. u type: 360w max. at +40c ambient temp. and free air convection. 500w max. at +50c ambient temp. and 30cfm forced air. e type: 500w max. at +50c ambient temperature. f type: 500w max. at +50c ambient temperature. 3. +5vsb/0.25a with convection cooling and +5vsb/1a with forced air cooling. 4. ripple & noise is measured at 20mhz bandwidth and with 0.1f ceramic capacitor and 10f/50v electrolytic capacitor bypassed at the output connector at 5% to 100% full load and nominal line. 5. preset accuracy should be less than 1% of nominal output voltage at 60% full load.
rev. c PSPW500 series 500 watts with forced air active pfc, single outputs ac/dc switching power supplies wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 4 of 8 mechanical drawings +v +v +v rtn rtn rtn 0.50 (12.7) 0.75 (19.0) 4x m3 pem nuts for mouting 2x m3 pem nuts for mounting fan1 cn5 cn4 fan2 cn2 cn3 cn1 cn1 cn4 recommended direction for forced airflow 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 0.50 (12.7) 0.35 (8.9) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 3.66 (93.1) 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 8.00 (203.2) 0.47 (12.0) 8a/250v warning!! ac(n) ac(l) fg replace only with same type and rating of fuse q2 q6 q7 t2 0.75 (19.0) 1.51 (38.5) 4.66 (118.5) 0.32 (8.25) 2.00 (50.85) 0.32 (8.25) 1.05 (26.75) unit: inches (mm) u-chassis models (?u? suffix): 8.00 x 4.66 x 1.51 inches (203.2 x 118.5 x 38.5 mm) 0.75 (19.0) 1 1 tolerance: 0.008 (0.2) all dimensions are for reference only 1 0.77 (19.5) 0.77 (19.5) 1 1 (see page 7 for matching connectors)
rev. c PSPW500 series 500 watts with forced air active pfc, single outputs ac/dc switching power supplies wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 5 of 8 ac(n) ac(l) fg +v +v +v rtn rtn rtn cn4 cn1 2x m3 pem nuts for mounting fan1 cn5 cn3 cn2 1 1 +v +v +v n t rn t rn t r 0.75 (19.0) enclosed with rear-side built-in fan (?e? suffix): 9.03 x 4.66 x 1.63 inches (229.4 x 118.5 x 41.5 mm) 0.35 (8.9) 8a/250v 7.30 (185.4) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 3.66 (93.1) 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) n l fg 4.66 (118.5) 1.63 (41.5) 9.03 (229.4) 0.47 (12.0) unit: inches (mm) tolerance: 0.008 (0.2) all dimensions are for reference only cn1 cn4 0.32 (8.25) 2.00 (50.85) 0.32 (8.25) 1.05 (26.75) 0.35 (8.9) 0.50 (12.7) 4x m3 pem nuts for mounting 0.35 (8.9) 0.50 (12.7) 0.75 (19.0) 0.77 (19.5) 0.75 (19.0) 0.77 (19.5) 1 1 1 (see page 7 for matching connectors)
rev. c PSPW500 series 500 watts with forced air active pfc, single outputs ac/dc switching power supplies wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 6 of 8 +v +v +v rtn rtn rtn 4x m3 pem nuts for mounting fan1 cn5 cn4 cn3 cn2 1 1 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) cn1 cn4 0.32 (8.25) 2.00 (50.85) 0.32 (8.25) 1.05 (26.75) 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 3.66 (93.1) +v +v +v n t rn t rn t r 1 8.00 (203.2) ac(n) ac(l) fg cn1 0.47 (12.0) 8a/250v n l fg 4.66 (118.5) 1.85 (47.0) 0.59 (15.0) enclosed with top-side built-in fan (?f? suffix): 8.00 x 4.66 x 2.44 inches (203.2 x 118.5 x 62 mm) unit: inches (mm) 0.75 (19.0) tolerance: 0.008 (0.2) all dimensions are for reference only 2x m3 pem nuts for mounting 0.75 (19.0) 0.77 (19.5) 0.75 (19.0) 0.77 (19.5) 1 2.44 (62.0) 1 (see page 7 for matching connectors)
rev. c PSPW500 series 500 watts with forced air active pfc, single outputs ac/dc switching power supplies wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 7 of 8 matching connectors cn1: input connector cn2: +5vsb output connector 3-pole terminal block pitch: 8.25mm rate 8a/250v jst b2b-xh-a pitch: 2.5mm or equivalent pin no signal mates with female housing jst xhp-2 or equivalent 1 ac neutral pin no signal 2 ac line 1 +5vsb 3 fg 2 gnd cn3: remote sense connector cn4: main output connector jst b6b-xh-a pitch: 2.5mm or equivalent 6-po le terminal block pitch: 8.25mm rate 8a/250v mates with female housing jst xhp-6 or equivalent pin no signal pin no signal 1 +vo 1 +sense 2 +vo 2 -sense 3 +vo 3 +5vsb 4 rtn 4 gnd 5 rtn 5 inhibit (remote control) 6 rtn 6 current share inhibit: logic level high (+5v): enable, logic level low: disable (0v) cn5: fan control & power good signal connector pitch: 2.54x2.54mm dual row 3x2 contacts pin no signal 1 fan fault 2, 3 fan full speed 4 power good 5 gnd 6 gnd power good gnd gnd fan fault fan full speed cn5 1 3 4 6 fan fault: fan status indication; fan good: logic level high (+5v); fan fault: logic level low (0v) fan full speed: short these 2 pins (#2 and #3) with mini-jumper to get highest fan speed power good: power good: logic level high (+5v); power fault: logic low (0v) fan1: fan output connector fan2: fan output connector jst s2b-xh-a pitch: 2.5mm or eqivalent jst b2b-xh-a pitch: 2.5mm or eqivalent mates with female housing jst xhp-2 or equivalent mates with female housing jst xhp-2 or equivalent pin no signal pin no signal 1 +12vdc fan+ 1 +12vdc fan+ 2 +12vdc fan- 2 +12vdc fan- derating curve ambient temperature (c) output power (%) 120 100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 e & f types with 15cfm forced air u type with convection cooling
rev. c PSPW500 series 500 watts with forced air active pfc, single outputs ac/dc switching power supplies wall industries, inc. 5 watson brook road exeter, nh 03833 10/14/2011 603-778-2300 www.wallindustries.com fax 603-778-9797 page 8 of 8 company information wall industries, inc. has created custom and modified units for over 50 years. our in-house research and development engineers will provide a solution that exceeds your perfor mance requirements on-time and on budget. our iso9001-2 008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. our past projects demonstrate our commitment to you, our custom er. wall industries, inc. has a reputation for working closely w ith its customers to ensure each solution meets or exceeds form, fit and function requirements. we will continue to provide ongoing sup port for your project above and beyond the design and production phases. give us a call today to discuss your future projects. contact wall industries for further information: phone: ? (603)778-2300 toll free: ? (888)587-9255 fax: ? (603)778-9797 e-mail: sales@wallindustries.com web: www.wallindustries.com address: 5 watson brook rd. exeter, nh 03833
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